Process Insights
Advanced
Energy Analysis
for Ovens
See exactly where your oven’s energy goes and where it’s wasted. That diagnosis becomes the business case for heat recovery, and for a heat pump built on top. Applicable across all major tunnel oven platforms, such as Bühler, Senius and other leading OEMs.
Your energy, mapped
A detailed thermodynamic analysis of your oven: a zone-by-zone heat balance and efficiency map showing where the energy is used, and where it is lost.
Measured, not guessed
With in-oven profiling and on-site measurements, run through our digital twin to quantify every energy stream.
One visit, one report
Independent and vendor-neutral expert advice. We measure and quantify, then hand you a clear decision on what to build.
What we deliver
We measure how your oven actually behaves in production, not nameplate ratings, and build a complete thermodynamic model that separates mechanical losses from process inefficiencies and quantifies each one. That’s what turns a measurement into a prioritised, evidence-based upgrade plan.
Detailed Analysis
We profile how your oven actually behaves in production, logging air velocity, temperature, heat flux and humidity through every zone with a Scorpion data logger that travels the full length of the process alongside your product. That measured behaviour, not nameplate ratings, drives every conclusion in the report.
Heat Balance Report
A zone-wise mass and energy balance that traces every major energy stream: the oven band, product heating, water evaporation, air exchange, exhaust and other losses. You see exactly where the energy goes and how much each loss is costing you.
Efficiency Mapping
We pinpoint where energy is wasted and where heat can be recovered or eliminated, separating true process demand from avoidable loss. The result is a clear map of the biggest, most cost-effective savings to target first.
Custom Recommendations
A prioritised, evidence-based set of actions tailored to your ovens and your production, covering both process and baking optimisation. Every recommendation is ranked by impact, so you know exactly what to tackle first.
Savings Projections
Quantified estimates of the energy, cost and CO2 savings each measure delivers, with return on investment and simple payback for the proposed systems. The numbers are built from your measured operating data, not rules of thumb.
Sustainability Roadmap
A feasibility study for integrating Circular Energy Units for heat recovery and high-temperature heat pumps, including the required heat pump capacity and a staged path to full electrification. It shows how to cut gas use and emissions step by step.
Zone Balance & Bottlenecks
We check the balance between zones to reveal where one zone is unintentionally heating another. Rebalancing relieves those bottlenecks, improves heat transfer and can raise your production rate as well as your efficiency.
Heat Exchanger & Fan Performance
We quantify heat exchanger efficiency and fan flow rate to judge whether each is still performing as intended, and pinpoint where losses arise. Under-performing components are often a quick, high-return fix.
What we deliver
What is Element UI?
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Element UI is for everybody using Elementor. Whether you are a designer, developer, freelancer, agency, business owner or beginner – Element UI can help you build professional websites, faster.
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Does Element UI include the latest Elementor features?
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Click on the ‘Copy’ button on the component and paste it directly into your Elementor editor using the ‘Paste from other site’ option.
How the process looks
We log your oven’s real operating profile through a full production run. Measured behaviour drives every conclusion.
INITIAL TALKS
Determining the scope of work and goal setting
MEASUREMENT
Visit to site for 1-2 days
DATA CRUNCH
Data processing and reporting
FOLLOW-UP
Helping you achieve your goals